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Weird coil issues on Sega Star Wars Trilogy

Andy B

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1 10 Years
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Oct 6, 2014
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Hull. England.
Working on a Star Wars Trilogy for a mate.

Some coils are not working in diagnostics mode but they have power to them, fire when I connect to ground and fire when I send a signal to the transistors from the test points on the I/O board (which the manual says you can do to test them) so that means the transistors are good? I also have continuity all the way back to the pins in the I/O board.

So I am guessing the issues are upstream right? Potentially the chips at U1 and U2? Is it possible to test these with a multimeter?

The ones that are not firing in diagnostics are a combination of low and high power, specifically:

High Power:
#2 Auto Launch YEL/VIO BRN/RED

Low Power:
#18 X-wing motor relay BRN VIO/RED
#22 4 bank drop downs target 3 down BRN BLK/RED
#26 Tie Fighter Shake BRN BLK/RED
~F8 Flash Pop Bumpers x4 ORG BLK/GREY

I also have 2 which are not firing in diagnostics or when I send signal via test point on I/O board but are firing when I ground them so I suspect dodgy transistors for those 2 (though I just replaced one of them - maybe I did a crap job of soldering it in!).

Thanks in anticipation :)

Andy
 
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Update - the 2 that were not firing with the test point tests are now working after I soldered in new transistors but they are still not working in diagnostics.

So now all coils are working from transistor to coil but still the problems with 4 of them not working in game or diagnostics (and I’ve checked the switches that trigger them and all are good).

And, this is the confusing thing - one of the low powered coils (#22) which wasn’t working in diagnostics before now is. Hmm…
 
I think that must be it.

The batteries had crusty green crud around the terminals so I removed the battery holder and fitted a remote one tonight but I couldn’t see any obvious leakage on to the board.

I’ll have a closer look tomorrow.

Wipe down with vinegar soaked cotton wool bud then water?
 
If it is battery leakage then on many occasions it damages these boards beyond economical repair. Fingers crossed.
Well it looks like it could be this 🙁

I’ll give it a good clean up all round but looks like my mate’s gonna have to Chuck £300 at a Rotten Dog replacement.

Won’t tell him today - it’s his birthday 😊
 
No wonder you have problems but it's repairable. I've repaired far worse. U201 and U213 need closer photos to see if they're affected. U213 is a PAL chip so that causes it's own dilemma. Connector CN1 is also looking a bit funky.
 
1st pass with vinegar, water and alcohol.

201 looks good but think I need to have another go at 213. Socket for CPU looks a lot better. I would take it out but there are lots of tiny tracks on the back of the board that I’d probably damage.
 
Looks like I did more harm than good with that clean, now the game just keeps resetting.

Checked for 5v to main board just in case and no problems there.

I’ll have a go at swapping out the CPU socket and main rom but then call it a day if it doesn’t work and tell him a replacement board is needed.

If anyone knows where I can get a programmed eprom from please drop me a PM.

Thanks

Andy
 
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